Wiki
Home » Blog » Wiki » High AC current inductors

High AC current inductors

There are several issues at work here. For high AC current inductors, you want to have low core losses, low proximity loss in the windings, and low fringing effects.

At normal frequencies, ferrites are by far the lowest core loss, much better than MPP and other so called "low-loss" materials. So you would like to use them from this aspect.

A toroid gives the greatest winding surface for the magnetic material, letting you use the least number of layers and hence minimizing proximity loss. The toroid also has the advantage of putting all the windings on the outside of the structure, facilitating cooling. This is very important.

However, you can't easily gap a toroid of ferrite, it's very expensive.

Some aerospace applications actually cut the ferrite toroid into segments and reassemble them with several gaps to solve the problem. The multiple gaps keep fringing effects low. It might be nice if you could buy a set of toroidal segments so you don't have to do the cutting because that is a big part of the cost. I don't know if that is a reasonable thing to do, maybe someone can comment.

Once you go to MPP, the core loss goes up, but the distributed gap minimizes the fringing losses.

The MPP lets you run somewhat higher on current before saturation, but if you have high ac you can't take full advantage of that due to the core losses.

All these tradeoffs (and quite a few more not mentioned for brevity) are the reason that so many different solutions exist.

Post a Comment:

    
Calculate (8 * 7) =

You may also like:

We got by testing 3 different machines under no-load condition. The 50 HP and 3 HP are the ones which behave abnormally when we apply 10% overvoltage. The third machine (7.5 HP) is a machine that reacts ...
Is there a way of connecting a three phase pressure control switch on a three phase motor. Also is there a three phase float switch for a three phase submersible pump i know of a single phase switch. The ...
Controlled bridge rectifiers are not limited to single-phase designs. In most commercial & industrial control systems, AC power is available in three-phase form for maxi mum horsepower & efficiency. ...
Make sure your generator can start your largest motor and that your disconnect breaker or fuses can handle the inrush. I have seen this as an issue, especially when soft starters are used. Soft starters lower ...
When I was doing my PhD in motor design of reluctance machines with flux assistance (switched reluctance machines and flux switching machines with magnets and/or permanently energised coils) my supervisor was ...
Gozuk Service Gozuk Blog: all about electric motor control & drives industries development in energy saving applications.

Featured

Like pumps, fans consume significant electrical energy while serving several applications. In many plants, the VFDs (variable ... energy consumedA frequency inverter controls AC motor speed. The frequency inverter converts the fixed supply frequency (60 Hz) to a ... Motor starter (also known as soft starter, motor soft starter) is a electronic device integrates soft start, soft stop, ... Soft starter allows the output voltage decreases gradually to achieve soft stop, in order to protect the equipment. Such as the ... Soft Starter reduces electric motor starting current to 2-4 times during motor start up, reduces the impact to power grid during ...

In Discussion