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#1
Start by
Mhleli Ncube
03-24-2014 11:29 PM

Powder suspension in the liquid

I am operating a batch pressurised reactor. I am reacting liquid and powder but there is poor suspension of the powder. The agitator consists of radial flow impellers. Which type of impellers would effectively suspend the powder into the liquid during the course of the reaction?
03-25-2014 02:14 AM
Top #2
Roberto Novoa
03-25-2014 02:14 AM
Hi Mheli:
I invite you to visit this web page
http://www.visimix.com/

It's possible your company need to purchase this software. I'm working it since 9 years and I can assure you is very useful to estimate mixing parameters for batch agitated reactors.
03-25-2014 04:24 AM
Top #3
Mhleli Ncube
03-25-2014 04:24 AM
Thank you very much Roberto
03-25-2014 07:07 AM
Top #4
Brian Bell
03-25-2014 07:07 AM
Depending on your vessel you might need to add baffels to direct the currents in the fluid to keep the powder in suspension. Other options are increase the rpms of your impeller, optimize the size of the impeller, add additional impellers depending on height of reaction vessel. Most design books cover the basics which would be a good place to start.
03-25-2014 09:12 AM
Top #5
Adrian Dee
03-25-2014 09:12 AM
Check out this YouTube video on batch mixing systems:

http://www.youtube.com/watch?v=QUHogymyoZg

I hope it gives you some inspiration.
03-25-2014 12:01 PM
Top #6
Samuel Ashworth
03-25-2014 12:01 PM
That's right, the baffles are really a requirement. In addition, recirculate to help keep them suspended
03-25-2014 02:39 PM
Top #7
florentino baguio
03-25-2014 02:39 PM
try different angle of impeller
03-25-2014 05:36 PM
Top #8
florentino baguio
03-25-2014 05:36 PM
why not try first to change the angle of impellers
03-25-2014 08:25 PM
Top #9
Rajagopala Rao Mandadapu
03-25-2014 08:25 PM
Pitched blade turbine or Marine Propeller best suits the application, Use DynoChem software to identify the minimum suspension speed Njs for the given fluid and solid properties
03-25-2014 11:23 PM
Top #10
Rajiv Deshpande
03-25-2014 11:23 PM
If you don't have baffles, the entire mass will rotate at approximately the same rate as th agitator. There will be hardly any relative motion between the components. For turbulent mixing, baffles are necessary.
Partially mixed product (paste) may lodge in corners at the shell to baffle joints. To avoid this, baffles should be about 100 mm away from vessel shell, and baffle edges should be rounded. An even more effective way to eliminate buildup is to provide closed dip pipes from the top heads, extending up to or slightly below the bottom tan line. These will act as baffles. If possible, electropolish the pipes to minimise buildup.
03-26-2014 02:21 AM
Top #11
Vazhakodan Govindan (VGNair)
03-26-2014 02:21 AM
Mix the powder with the liquid before it reaches the reactor in a Y mixer with the right quantity flow of powder and liquid to maintain the right consistency.
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